Date Coding Film Negative with a Custom Numberall Machine
Case Study: When High-Tech Fails, a Custom-Engineered Solution Succeeds
A fourth-generation family-owned business leverages expertise and speed to solve a delicate marking challenge.
In a world of complex marking technologies, sometimes the simplest, most reliable solution is the best. While other companies focus on high-tech inkjet and laser systems, Numberall Stamp & Tool Co. is committed to engineering custom machinery that is guaranteed to perform. This case study details how we leveraged our expertise to solve a critical date coding problem for a customer working with fragile film negatives.
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The Challenge: A Delicate Marking Problem
Our customer’s existing process for date coding film negatives used heat, which was inconsistent and risked damaging the delicate material. They needed a permanent, legible marking solution, but found that off-the-shelf equipment and high-tech marking systems were not a perfect fit. The challenge wasn’t just about marking; it was about protecting a fragile product while ensuring a reliable, repeatable result for a mission-critical process.
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The Numberall Solution: Engineering a Tailored Process
While other companies might offer a generic machine and hope it fits, our process begins with understanding your specific problem.
Before providing a quote, we conducted extensive in-house testing using our customer’s film samples. Our goal was to find a process that worked perfectly. We tested stamping without heat, and our results proved that a clear, legible impression could be made without any distortion to the negative. This crucial discovery allowed us to develop a specialized, non-destructive solution that other technologies may have overlooked.
Stamping Delicate Film Negatives: Custom Model 136A Pneumatic Press & Model 70 Numbering Head
We understand that time is critical. Our process from preliminary quote to custom solution takes as little as two weeks, and we provide a response to your initial request within 24 hours.
The Custom-Engineered Components: Simplicity & Reliability
To create a machine that would work perfectly for this delicate application, we integrated our dependable, US-made components with a custom-engineered design:
- Custom Fixture & Pneumatic Automation: This is where our engineering truly provided value. We created a special fixture that used pneumatic gap sensors to automate the stamping cycle. The operator simply places the film, and the machine cycles automatically. This simple, elegant solution removed the need for complex electric switches, ensuring an efficient, foolproof process.
Model 136A Air-Operated Press: We chose this compact bench-top press for its reliability and controlled force. Unlike more complex, high-tech machines, the pneumatic operation was ideal for the fragile material.
Model 70P Numbering Head: This versatile head was a perfect fit for the repetitive nature of date codes, providing consistent character alignment and impression depth without constant operator adjustments.
Why a Custom Solution Is Your Best Investment
At Numberall, we don’t offer a one-size-fits-all solution. Our value comes from our ability to engineer a machine that is a perfect fit for your specific needs, built for a lifetime of use. This custom-engineered machine not only solved our customer’s immediate problem but provided a reliable, durable asset that will last for decades.
As a fourth-generation, family-owned business, we stand by our products with a lifetime guarantee. When you choose Numberall, you’re not just buying a machine; you’re investing in a legacy of American craftsmanship and problem-solving expertise that is committed to your success.
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